The cache battery was flat; the practice database still opened whole
A prolonged power cut had drained the cache battery. Once the power returned, the controller asked the office a question which nobody there could safely answer, so it remained unanswered. None of the member disks were worked on directly: they were cloned, and the array's metadata was pulled from those clones to determine the parity order. The rebuild then ran over the clones, and what opened at the end was the entire practice database, including the last write the cache had been holding.